Polyurea Spray Machine

What’s a Polyurea Machine?

Polyurea is a material designed to be used in moisture and water insulation, non-permeable, protecting the structure, and used in a coating process, which we can also call coating work. The machines designed to complete your insulation works by spraying polyurea material are called polyurea machines.

Polyurea machines are known by different names. In order to avoid confusion, we have included other names of the polyurea machine below.

• polyurea coating machine
• polyurea spray machine
• polyurethane polyurea machine
• polyurea spraying machine

Polyurea Machine Specifications

Pusmak's hydraulically driven KPX 20+ (Plus) proportioning machine has been designed and manufactured to meet the needs of polyurea applicators and spray foam specialists. With its precise proportioning capacity, it provides the applicators with a very well proportioned mixture of two components. The machine is equipped with all the necessary technical features to put users at ease during application.

The preheater system with a maximum hydraulic power capacity of 200/2900 bar/psi and a total power of 11,200 watts allows users to apply polyurea and spray foam in all seasons. The KPX 20+(plus) hose heating system has been produced to allow the use of different types of heated hoses.

Error control automation allows the user to limit the pressure tolerance range and check the error history to diagnose potential problems. The simple and convenient electrical and electronic design of the machine makes it easy for the user to control everything easily. The specially designed phase control and correction system prevents costly repairs caused by incorrect connection to electrical outlets.

The Way Polyurea Machine Works

You can watch the waterproofing application performed using the Polyurea machine in our video.

For more videos, please visit our youtube channel  

Polyurea Machine Prices

Polyurea machine prices vary in a very wide range. Polyurea machine prices vary according to polyurea machine performance and features.

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Pool Coating Insulation with Polyurea

Polyurea in spray pool coating insulation. Screen polyurea machine application video and waterproofing application photos of the pool insulation application made with the PUSMAK H KPX 20 PLUS model polyurea machine produced by Pusmak. This application was carried out with our machine that we exported to Kosovo.

Waterproofing video with polyurea machine

Pool waterproofing with polyurea machine

What Is a Polyurea Coating Machine?

A polyurea coating machine is a specialized spraying system designed to process and apply polyurea materials onto various surfaces. These machines accurately heat, pressurize and mix two separate chemical components before delivering them through a spray gun. The result is a seamless, highly durable and fast-curing protective coating that can be applied to concrete, metal, wood and many other substrates.

Polyurea coating technology is widely used in industries that require long-lasting protection against water, chemicals, abrasion and extreme environmental conditions. Unlike traditional coating methods, polyurea systems cure within seconds, allowing projects to be completed faster and reducing downtime for businesses and facility owners.

How Does a Polyurea Coating Machine Work?

A polyurea coating machine works by processing two separate materials known as Component A and Component B. These materials are heated to the required temperature and delivered under high pressure through heated hoses. Inside the spray gun, the components are mixed and immediately sprayed onto the target surface, where a strong protective coating begins to form within seconds.

• Heats materials to the required application temperature.
• Maintains consistent spraying pressure.
• Ensures accurate mixing ratios.
• Transfers material through heated hose systems.
• Produces a uniform coating layer.
• Supports high-speed application processes.

Where Are Polyurea Coating Machines Used?

Polyurea coating machines are used in a wide range of industrial, commercial and infrastructure projects. Their ability to create waterproof, chemical-resistant and highly durable coatings makes them suitable for demanding environments.

• Swimming pool waterproofing projects
• Industrial floor protection systems
• Truck bed lining applications
• Water tank coating projects
• Secondary containment systems
• Roof waterproofing applications
• Parking garage protection systems
• Pipeline and infrastructure projects
• Marine and offshore structures
• Concrete and steel surface protection

Advantages of Polyurea Coating Machines

Polyurea coating machines provide numerous advantages compared to conventional coating technologies. Their ability to deliver rapid curing times and high-performance coatings has made them one of the most preferred solutions in modern protective coating applications.

• Fast curing and rapid return to service.
• Excellent waterproofing performance.
• High resistance to chemicals and abrasion.
• Strong adhesion to multiple surface types.
• Seamless and joint-free coating application.
• Long service life with minimal maintenance.
• Suitable for both indoor and outdoor environments.
• High productivity for large-scale projects.

Why Choose a Professional Polyurea Coating Machine?

Choosing a professional polyurea coating machine is essential for achieving consistent coating quality and long-term project success. Advanced systems provide precise temperature control, stable pressure management and reliable material processing, helping contractors deliver superior results while reducing material waste and operational costs.

Whether used for waterproofing, corrosion protection or industrial surface coating, a high-quality polyurea coating machine enables contractors to complete projects efficiently while meeting the highest performance standards in the industry.

What Is Polyurea Spray Equipment?

Polyurea spray equipment refers to the complete set of machines, accessories and application tools used to process and spray polyurea materials onto various surfaces. These systems are specifically designed to heat, pressurize, transfer and mix polyurea components before delivering them through a spray gun. High-quality polyurea spray equipment ensures consistent application performance, accurate material ratios and long-lasting coating results.

Professional polyurea applications require more than just a spray machine. A complete polyurea spray equipment setup includes several components that work together to maintain proper temperature, pressure and material flow throughout the spraying process. Each component plays a critical role in achieving high-performance waterproofing, corrosion protection and industrial coating applications.

Main Components of Polyurea Spray Equipment

• Polyurea spray machine
• Transfer pumps
• Heated hose systems
• Polyurea spray gun
• Temperature control units
• Pressure monitoring systems
• Air compressor connections
• Material filtration systems

The spray machine serves as the heart of the system by heating and pressurizing the materials. Heated hoses maintain the required temperature during material transfer, while the spray gun combines the components and applies them directly onto the target surface. Together, these components create a seamless and highly durable polyurea coating.

Applications of Polyurea Spray Equipment

• Roof waterproofing projects
• Swimming pool coatings
• Industrial floor protection systems
• Water tank lining applications
• Truck bed lining projects
• Pipeline protection systems
• Secondary containment areas
• Marine and offshore structures
• Concrete protection projects
• Steel corrosion protection applications

Benefits of Professional Polyurea Spray Equipment

• Provides accurate material mixing ratios.
• Maintains stable spraying pressure.
• Supports fast project completion.
• Reduces material waste.
• Improves coating consistency.
• Creates seamless protective layers.
• Increases application efficiency.
• Delivers long-term performance.

Investing in professional polyurea spray equipment allows contractors and coating companies to achieve higher productivity, superior coating quality and greater project reliability. Whether used for waterproofing, corrosion protection or industrial coatings, modern polyurea spray equipment plays a key role in successful polyurea applications worldwide.

How Does a Polyurea Spray System Work?

A polyurea spray system is designed to process, heat, pressurize and spray polyurea materials onto various surfaces with maximum efficiency and precision. The system works by combining two separate chemical components, commonly known as Component A and Component B, at the spray gun where an immediate chemical reaction occurs. This reaction creates a highly durable, waterproof and protective coating that cures within seconds.

Unlike conventional coating methods, polyurea spray systems use high-pressure technology to ensure proper mixing and consistent application. This allows contractors to achieve seamless coatings with excellent adhesion and long-term performance on concrete, steel, wood and many other substrates.

Main Working Stages of a Polyurea Spray System

• Material transfer from storage drums.
• Heating components to the required temperature.
• Pressurizing materials for spraying.
• Transporting materials through heated hoses.
• Mixing Component A and Component B inside the spray gun.
• Applying the coating onto the target surface.

Step 1: Material Transfer

The process begins with transfer pumps drawing Component A and Component B from their storage containers. The materials are then delivered to the spray machine where they are prepared for application.

Step 2: Material Heating

Polyurea materials must reach the correct application temperature before spraying. The machine uses heating systems to ensure both components maintain the required temperature throughout the process.

• Improves material flow.
• Supports proper chemical reaction.
• Increases coating quality.
• Provides consistent spraying performance.

Step 3: Pressurization and Hose Transfer

After heating, the materials are pressurized and transferred through heated hoses. Maintaining stable pressure is critical for achieving proper mixing and uniform coating thickness during application.

• Ensures stable material flow.
• Supports long-distance spraying.
• Maintains temperature consistency.
• Reduces application defects.

Step 4: Mixing and Spraying

Inside the spray gun, Component A and Component B are combined at high pressure. The materials react instantly and are sprayed onto the surface, creating a seamless polyurea coating with excellent durability and waterproofing performance.

Benefits of a Polyurea Spray System

• Fast curing times.
• Seamless coating application.
• Excellent waterproofing performance.
• High chemical resistance.
• Superior abrasion resistance.
• Strong adhesion to multiple surfaces.
• Reduced project downtime.
• Long service life.

Modern polyurea spray systems are widely used in waterproofing, corrosion protection, industrial flooring, secondary containment, truck bed lining and many other protective coating applications. Their ability to deliver fast and reliable results makes them one of the most preferred technologies in the protective coatings industry.

Pool waterproofing with polyurea machine

Today, as the building industry evolves into more and more different forms, polyurethane-based solutions are applied both in foam insulation for thermal insulation and polyurea applications in waterproofing. Polyurethane applications, which provide a flexible application opportunity and high efficiency for waterproofing and heat insulation, are becoming increasingly widespread in our country and in the world.

Polyurethane-based applications, which provide great advantages for the life of the buildings and the comfort of the users, should be applied with spray machines in a completely professional manner. In professional applications, contractors need high pressure polyurethane spray foam, also known as polyurethane spray machines or polyurea machines.

The prices of such professional equipment and machines are directly related to the technical specifications of the spray gun, transfer pump and heated hoses that will be presented with the machines and the machine selection. As Pusmak, we offer the highest quality products you may need, with the best service and advantageous prices.

Polyurea Spray Machines

It would be more accurate to define Polyurea Spray machines as a machine set. Because this set consists of a high pressure polyurea spray machine, an air source compressor, two transfer pumps used to transfer the raw material from the barrels, a heated hose specially designed to maintain the temperature of the heated raw material, and a spray gun, which is the point where the mixture is made.

Polyurea spray machines, also called polyurea machine, do the job of spraying the two-component polyurea raw material in liquid form by mixing it with a certain temperature and pressure. Polyurea, which is mixed and sprayed under certain heat and pressure, quickly adheres to the surface on which it is applied and solidifies. It can be said that the product obtained is the highest point reached in the world in waterproofing.

As a working principle, polyurea spray machines function as a part of the set. First, the raw materials are transferred to the polyurea spray machine by means of 2 separate pumps, the polyurea spray machine preheaters and the hydraulic pump ensure that the raw materials reach the appropriate consistency in terms of required heat and pressure.

Then, the liquid polyurethane raw material, which has reached the required temperature, is delivered to the gun in high pressure through the specially designed heated hose. In this whole process, the two components of the polyurethane are processed without mixing with each other. In the polyurea spray gun, which is the last point of the process, these two components are mixed and sprayed under high pressure.

Finally, it should be noted that a compressor with the required power for the operation of the transfer pumps and the cleaning of the spray gun at the moment the spraying stops is a part of the set.

The diagram below shows the general view of a polyurea spray machine set.

At this point, it should be noted that the most distinctive feature of a polyurea spray machine is its ability to process the raw material under a constant temperature and balanced pressure. In other words, for a quality polyurethane foam, the machine should process both components at constant temperature and balanced pressure. Since Polyurea spray machines work under high heat and pressure, they must be produced with durable and quality raw materials and workmanship by nature. In case of working with machines that do not meet these conditions, the loss from the product will cause much more damage than the profit to be obtained.

Polyurea Machine 

Polyurea is a very quality and durable waterproofing material. When applied correctly it is classified as the best material for waterproofing. Spray Polyurea is a kind of synthetic polymer which is comprised as a result of the reaction between diamine and diisocyenate. After the reaction of these two components under desired heat and pressure the product takes its last shape in a very short time. It can adhere in any type of surfaces, apart from nylon, silicon and oily surfaces. Its elasticity and resistance to high pressure is very high. Its minimum life is about 25-50 years and is not affected from heat and cold so much. Because of being adhered to the surface as a whole, its isolation risk is very low. Moreover, It can be applied on surfaces both in outdoor and indoors.

Some very often usage fields of spray polyurea are pools, water tanks, roofs, waste water purification plants, bridge decks, piers of bridges, ports, airports etc. Moreover polyurea has many other application examples in military and defence industries.

Just like spray foam, polyurea machine is used for spraying two-component polyurea raw material at desired level of heat and pressure.  The sprayed product covers and adheres on the surface.

Spray polyurea machine set is mostly fixed on a rig just like spray foam machine set. Apart from the machine there are some other equipment such as air compressor, transfer pumps, heated hose, spray gun etc. While heated hose keeps the temperature of the raw material until it is mixed in the gun, the air compressor is used for cleaning of the spray gun and for triggering transfer pumps.